Mobile Welding Cart Plans | Bottle Bay + Drawer | No CNC | PDF Cut List

Build a stable rolling welding cart with a chop saw, a grinder and a MIG welder. Designed by a working Bethlehem, PA fabrication shop. The gas cylinder rides inside the wheelbase, which helps keep the cart from tipping backward when the machine is off. Always chain the cylinder in place. Every frame cut is a straight 90° cut, and sheet parts are simple rectangles your supplier can shear. No CNC plasma or laser needed.

What's included (instant PDF download, 4 pages)

• Dimensioned elevations of the full cart
• Materials buy list for 1-1/2" x 11 ga square tube on 20 ft sticks
• Exact cut list with a math check of every dimension
• Tack-and-weld sequence to keep the frame square
• Drawer runner and hanger details, chain and lead-hook positions
• Hardware, caster, tool and finishing lists

Specs

• Frame footprint: 40" L x 20" W, 1-1/2" x 1-1/2" 11 ga tube
• Top shelf: 26" x 20" steel, about 32-1/4" off the floor on 5" casters
• Bottle bay: 12-1/2" x 17" clear, fits one 80-125 cu ft cylinder, chains at 22" and 40"
• Slide-out drawer, about 20 W x 16 D x 3-1/2 H in
• Push handle about 48-1/4" high, J-hooks for leads

Skill level & tools

Intermediate. Build time 1-2 days. Chop saw or bandsaw, 4-1/2" angle grinder, MIG welder (flux-core OK), drill, squares and clamps.

Photos are illustrations of a finished build, not the actual build; your build will vary.

Digital product

This is a downloadable PDF plan, not a physical item. Nothing ships. Builder's license: build as many as you like and sell what you build. Please don't copy, share or resell the plans or PDF. A shout-out to Jackson Fab Plans is appreciated.

Disclaimer: Plans are provided as-is for builders who already know how to weld and use their tools safely. Skill levels describe how complex the project is, not how much welding experience you need. You are responsible for verifying dimensions, weld quality, loads and safe shop practices. Any load figures are guides, not engineered ratings. Welding and cutting are hazardous; always wear proper PPE. See our Terms of Service.

Jackson Fab Plans is a brand of Jackson Fabrication & Welding LLC, Bethlehem, PA.